I wanted to execute many kinds of special calculations about "milling".
But, other cutting calculator applications could not execute these.
Thus, this application was made for machining analysis, vibration analysis and unit conversion.
All functions are executed with no internet connection, no advertisements, no fee and no special permission to run.
Details of each function is explained on the official WEB site.
Calculation functions are shown as follows;
1. Cutting condition
2. Underformed chip thickness and Number of engaged cutting teeth on polygonal and round inserts
3. Chip flow direction based on Colwell Law
4. True Rake and Inclination Angle
5. Ramping angle and Helical milling
6. Distance at Ramping milling
7. Heeling
8. DTCR(Difficult-to-cut rating)
9. Run-out analysis
10. Temper color of steel
11. Estimation of recommended cutting condition on catalogue (Trial version)
12. Natural frequency and stiffness of a cantilevered round bar
13. Frequency response of a vibrating system with one degree of freedom
14. Dynamic balance
15. Evaluation of balancing with variable weights
16. Conversion between US customary units and International system of units
17. Conversion Table of INCH and MM
18. Conversion between angles
19. Theoretical Conversion of Hardness for steel
20. Trouble shooting
21. Recommended range of screw tightening torque on screw clamping
22. Notification
Details are shown as follows;
Machining analysis:
1. Cutting condition
2. Undeformed chip thickness and Number of engaged cutting teeth on polygonal and round inserts
Undeformed chip thickness, Engage angle, Dis-engage angle, Number of engaged cutting teeth and Real cutting distance, the graph of undeformed chip thickness, cutting force and torque and undeformed chip section during one tool rotation.
3. Chip flow direction based on Colwell Law
4. True Rake and Inclination Angle
True Rake (Nominal rake angle) and Inclination Angle (Cutting edge inclination) are calculated from Radial Rake, Axial Rake and Approach Angle.
5. Ramping angle and Helical milling
Max. ramping angle, Max. and Min. helical diameter are calculated from the insert and cutting tool shape.
6. Distance at Ramping milling
7. Heeling
Dimensions of the angled milling cutter
8. DTCR(Difficult-to-cut rating)
Machinability of the workpiece material is evaluated from material properties.
9. Run-out analysis
Effects of axial and radial run-out of cutting edge.
10. Temper color of steel
Relationship between the oxide film thickness and the temper color
11. Estimation of recommended cutting condition on catalogue (Trial version)
Vibration analysis:
12. Natural frequency and stiffness of a cantilevered round bar
Natural frequencies, Static stiffness at the tip, Displacement at the tip, Maximum tensile stress at the base. A simple cantilevered round bar and a stepped cantilevered round bar.
13. Frequency response of a vibrating system with one degree of freedom
14. Dynamic balance
Dynamic balance, Centrifugal force, Radius and Weight to refine Dynamic balance are calculated.
15. Evaluation of balancing for variable weights
To evaluate how much unbalance can be refined by the design.
Unit conversion:
16. Conversion between US customary units and International system of units:
Distance, speed, feed, force, torque are converted.
SFM(Surface feet per minute) [feet/min], IPM(Inch per minute) [inch/minute] and IPT(Inch per tooth) [inch/tooth]
17. Conversion Table of INCH and MM
Imperial and metric
18. Conversion between angles
radian, degree, degree minute second
19. Theoretical Conversion of Hardness for steel
Tensile strength, HV, HB, HRA, HRB, HRC, HRD, HS,
HR15T, HR30T, HR45T, HR15N, HR30N, HR45N
20. List of trouble shootings
Countermeasures for tool wears, burr, vibration and machining efficiency.
21. Recommended range of screw tightening torque on screw clamping
Tightening torques and screw axial forces.
22. Notification
Please read notifications before using.